ER80S-D2 Low Alloy Mild Steel MIG Wire Supply

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Blue Demon ER80S-D2 Low Alloy Mild Steel MIG Wire

ER80S-D2 is a mild steel solid wire used in situations where porosity is a problem or when you must counter high-sulfur or carbon content in your base metal. It contains high levels of manganese and silicon to provide good wetting as well as good rust and scale tolerance.

Typical Applications: x-ray quality applications, high-strength welds, steam boilers, pressure tanks, gas pipes, heat exchanges, petrochemical industry, automotive roll cages and chassis.

Options:

0.030, 0.035, 0.045 – Diameters

2 lb, 10 lb, 33 lb – Spools

AWS Class: ER80S-D2
Certification: AWS A5.28 A5.28M:2005

Alloy: ER80S-D2
AWS ASME SFA A5.28

Welding Position: F, V, OH, H
Current:

GMAW-DCEP

Tensile Strength, kpsi:
80 min

Yield Strength, kpsi:
68 min

Elongation %:
17 min

Typical Wire Chemistry as per AWS A5.28 (single values are maximum)

C
Mn
Si
P
S
Ni
Mo
Cu
Other

0.07-0.12
1.60-2.10
0.50-0.80
0.025
0.025
0.15
0.40-0.60
0.50
0.50

Typical Welding Parameters

Diameter
Process
Volt
Amps
Shielding Gas

in
(mm)

.035
(0.9)
GMAW
28-32
165-200
Spray transfer 98% Argon 2% Oxygen

.045
(1.2)
GMAW
30-34
180-220
Spray transfer 98% Argon 2% Oxygen

1 16
(1.6)
GMAW
30-34
230-260
Spray transfer 98% Argon 2% Oxygen

.035
(0.9)
GMAW
22-25
100-140
Short Circuiting Transfer 90% Helium 75% Argon 25% CO₂

.045
(1.2)
GMAW
23-26
120-150
Short Circuiting Transfer 90% Helium 75% Argon 25% CO₂

1 16
(1.6)
GMAW
23-26
160-200
Short Circuiting Transfer 90% Helium 75% Argon 25% CO₂

1 16
(1.6)
GTAW
12-15
100-125
100% Argon

3 32
(2.4)
GTAW
15-20
125-175
100% Argon

1 8
(3.2)
GTAW
15-20
175-250
100% Argon

Wire Diameter
.030 (0.8 mm), .035 (0.9 mm), .045 (1.2 mm)

Spool Size
2.0 lb, 11 lb, 33 lb

AWS Class: ER80S-D2		Certification: AWS A5.28 A5.28M:2005
Alloy: ER80S-D2		AWS ASME SFA A5.28